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Lead-acid Battery Charger

Lead-acid Battery Charger – Smart, Safe & Industrial-Grade Charging Solutions

At FYCharger, we provide a full series of Lead-acid Battery Chargers designed for 12V, 24V, and other customizable voltage requirements. Our chargers are engineered with intelligent CC/CV charging algorithms, ensuring accurate voltage control, fast charging efficiency, and long-term battery protection.

This category includes chargers compatible with multiple lead-acid battery types such as Flooded Lead-acid, AGM, GEL, and Deep Cycle batteries. Whether you need a charger for automotive maintenance, solar storage systems, UPS backup applications, or electric mobility equipment, we deliver reliable and high-performance charging solutions for both home and industrial use.


Why Choose Our Lead-acid Battery Chargers?

✔ Wide Battery Compatibility

Our chargers support a full range of lead-acid battery types, including Flooded, AGM, GEL, and Deep Cycle models—ideal for vehicles, solar systems, marine batteries, and industrial equipment.

✔ Intelligent Multi-stage Charging

Built with smart MCU control, the charger automatically adjusts between Bulk, Absorption, and Float stages, ensuring fast charging, stable current output, and long-term battery health.

✔ Advanced Safety Protection

Every lead-acid charger includes:

  • Over-current protection

  • Over-voltage protection

  • Over-temperature protection

  • Reverse polarity protection

  • Short-circuit protection

  • Automatic stop for overcharge protection

This ensures safe, worry-free charging in both home and commercial environments.

✔ Industrial-grade Performance

Designed with durable components and efficient heat dissipation, our chargers offer stable operation even during long-term use. Suitable for heavy-duty and high-frequency charging tasks.

✔ OEM / ODM Customization Available

We support a wide range of customizations:

  • Output voltage & current

  • Housing design

  • Charging cables & connectors

  • Logo printing

  • Packaging customization

Perfect for brands, wholesalers, and industrial project suppliers.


Lead-acid Battery Charger Comparison Guide


FeatureStandard ChargerSmart Multi-stage ChargerIndustrial Heavy-duty Charger
Battery TypesBasic lead-acidAGM / GEL / Deep CycleAll lead-acid batteries
Charging SpeedNormalFastVery fast
ProtectionBasicFull protectionsIndustrial protections
ApplicationHome useVehicles & solar systemsFactories, workshops
Recommended ForLow frequency useDaily useLong-term heavy-duty use


Applications of Lead-acid Battery Chargers


Our chargers can be used for:

  • Automotive batteries (car, motorcycle, truck)

  • Marine lead-acid batteries

  • Solar energy storage systems

  • UPS backup power

  • Electric scooters, wheelchairs, and mobility devices

  • Industrial machinery & equipment

  • Deep cycle battery maintenance

  • RV & boating power systems

Whether for home maintenance or industrial power solutions, our lead-acid chargers provide reliable and efficient charging performance.


Browse Our Lead-acid Battery Charger Products

Explore our full selection of 12V / 24V smart lead-acid chargers below. Each product features stable output, user-friendly operation, and multiple safety protections—ideal for various battery capacities and applications.


How to Choose the Right Lead-acid Battery Charger?

Selecting the correct charger is essential for battery performance and safety. Here are the key factors to consider:

1. Battery Voltage

Choose a charger that matches your battery voltage:

  • 12V chargers → cars, motorcycles, small solar systems

  • 24V chargers → trucks, forklifts, mobility devices

  • 36V / 48V chargers → industrial machines (customizable)

2. Battery Capacity (Ah Rating)

The charger current should be around 10% of battery capacity.
Example: A 100Ah battery requires a 10A charger.

3. Battery Type

Ensure compatibility with:

  • Flooded / Wet Lead-acid

  • AGM

  • GEL

  • Deep Cycle

4. Application Scenario

Different environments require different chargers:

  • Indoor maintenance → standard smart charger

  • Outdoor / transport use → rugged & waterproof charger

  • Industrial use → high-current, long-duty-cycle charger

If unsure, our technical team can recommend the best model based on your battery specifications.


⚙️ How Lead-acid Battery Chargers Work?


A lead-acid battery charger works by supplying controlled voltage and current to restore the battery’s chemical energy. The charger monitors the battery’s voltage, internal resistance, and temperature to determine the correct charging profile automatically.

Here’s how the process works:

1. Constant Current (CC) Regulation

When the battery is deeply discharged, the charger delivers a steady current to quickly replenish capacity.
This helps bring the battery up to its normal operating voltage.

2. Constant Voltage (CV) Regulation

Once the battery reaches its optimal charging voltage, the charger switches to constant voltage and gradually reduces the current.
This prevents overcharging and protects the battery plates.

3. Automatic Detection & Protection

Smart chargers automatically detect:

  • Battery type (AGM, GEL, Flooded)

  • Battery voltage (12V, 24V, etc.)

  • Reverse polarity

  • Over-voltage / over-current conditions

  • Temperature changes

This ensures safe, efficient charging without damaging the battery.

4. Temperature Compensation (for advanced models)

Some chargers adjust charging voltage based on ambient temperature.

  • Higher temperature → lower charging voltage

  • Lower temperature → higher charging voltage

This extends battery life and improves charging accuracy.


Types of Charging Stages for Lead-acid Batteries


Modern lead-acid battery chargers use multi-stage charging to maximize performance, safety, and battery longevity.
The number of stages may vary (3-stage, 4-stage, 7-stage), but the essential functions are similar.

Below is the universally accepted charging framework:


1. Bulk Charging (Constant Current Stage)

  • The charger delivers maximum current.

  • Battery voltage rises rapidly.

  • This stage restores 70–80% of the battery capacity.

This is the fastest phase and prepares the battery for controlled top-up charging.


2. Absorption Charging (Constant Voltage Stage)

  • Voltage is held at the optimal level (typically 14.4–14.7V for a 12V battery).

  • Current gradually decreases.

  • The remaining 20–30% of capacity is restored.

This prevents overheating and protects battery plates from damage.


3. Float Charging (Maintenance Charging)

  • Voltage is reduced to a safe maintenance level (typically 13.5–13.8V).

  • Keeps the battery at 100% without overcharging.

  • Ideal for long-term maintenance or standby systems (UPS, solar storage, RV batteries).

Float charging is essential for batteries that remain idle for long periods.


4. Equalization / Repair Mode (Optional Stage)

Used mainly for Flooded or deeply sulfated batteries.

  • Applies a controlled higher voltage for a short time.

  • Balances cell voltage and removes mild sulfation.

  • Can extend battery life when used appropriately.

Not recommended for GEL or some AGM batteries unless specified by the manufacturer.


5. Soft Start / Pre-charge Mode (Optional Stage)

If the battery is extremely low (below ~10V):

  • Charger delivers a small, controlled current.

  • Safely raises battery voltage before normal charging begins.

  • Protects the battery from sudden current surge.

This stage is found in advanced smart chargers.

✔️ Summary Table for Charging Stages

StagePurposeVoltage (12V battery)Characteristics
BulkFast chargingRising ~12.0 → 14.4VMax current, restores 70–80%
AbsorptionControlled top-up14.4–14.7VConstant voltage, decreasing current
FloatLong-term maintenance13.5–13.8VPrevents overcharging
Equalization (optional)Cell balancing & desulfation15.5–16V (flooded only)Not for GEL/AGM
Soft Start (optional)Safe low-voltage recovery<10–12VGentle current introduction


Certifications & Safety Standards

Our lead-acid battery chargers comply with international safety and quality certifications, including:

  • CE / RoHS / FCC

  • UL-compliant components

  • ISO9001:2015 certified production

  • Strict QC inspection before shipping

These certifications ensure product safety, EMC stability, and eco-friendly manufacturing.


Frequently Asked Questions (FAQ)


1. Which types of batteries can these lead-acid chargers support?

They support Flooded Lead-acid, AGM, GEL, and Deep Cycle batteries commonly used in vehicles, solar systems, boats, UPS systems, and industrial equipment.


2. Do you offer 12V and 24V chargers?

Yes, we provide 12V, 24V, and customizable voltage options such as 36V or 48V for industrial applications.


3. Can the charger remain connected for long periods?

Yes. With automatic Float Charging, the charger maintains a safe voltage level without overcharging the battery.


4. Do you accept OEM & ODM customization?

Absolutely. We can customize voltage, current, housing, connectors, cables, packaging, and branding.


5. Are these chargers suitable for solar energy systems?

Yes. They are widely used in off-grid solar systems, energy storage batteries, and backup power systems.


6. What type of charger is recommended for a lead acid battery?

A smart multi-stage lead-acid battery charger is recommended.
It uses an automatic charging algorithm that includes:

  • Bulk charging (fast power delivery)

  • Absorption charging (controlled top-up)

  • Float charging (maintains full charge safely)

This type of charger prevents overcharging, reduces sulfation, and extends battery life. It also works with Flooded, AGM, GEL, and Deep Cycle batteries.


7. What is the proper way to charge a lead acid battery?

The proper method is to use a smart CC/CV (Constant Current / Constant Voltage) charger and follow these steps:

  1. Use a charger that matches your battery’s voltage (12V, 24V, etc.).

  2. Connect positive to positive and negative to negative.

  3. Allow the charger to run automatically through Bulk → Absorption → Float stages.

  4. Avoid fast-charging unless recommended for your battery type.

  5. Charge in a ventilated area to avoid gas buildup (for flooded batteries).

This ensures safe and efficient charging.


8. At what voltage is a 12V lead acid battery fully charged?

A 12V lead-acid battery is considered fully charged at:

  • 12.6V – 12.8V (resting voltage)

  • 14.4V – 14.7V during charging (depending on type)

AGM and GEL versions may differ slightly, but 12.6–12.8V is the standard full-charge resting voltage.


9. Can you charge a lead acid battery with a trickle charger?

Yes, but only if the charger has automatic float mode.

A traditional, non-regulated trickle charger can overcharge the battery and cause plate damage.
A smart trickle charger that enters float mode (13.5–13.8V) is safe for long-term maintenance charging.


10. What is the 80/20 rule for charging batteries?

The 80/20 rule states:

  • Charge a battery up to 80%

  • Avoid discharging it below 20%

For lead-acid batteries, this helps prevent sulfation and extends battery lifespan, especially for deep-cycle models.


11. Is 12.2 volts a dead battery?

12.2V is not dead, but it indicates:

  • 50% state of charge

  • The battery should be recharged soon

A 12V lead-acid battery is considered “dead” when it drops below 11.8V – 11.9V.


12. Can you bring a dead lead acid battery back to life?

Sometimes, yes.

If the battery is only sulfated, a charger with desulfation or repair mode may restore it.
However, if:

  • the plates are damaged

  • cells are shorted

  • the battery cannot hold voltage

Then it cannot be restored.

Smart chargers can often revive lightly sulfated batteries.


13. How to measure if a 12V lead acid battery is fully charged?

Use a multimeter and measure resting voltage (battery disconnected for at least 1–2 hours):

  • 12.6V – 12.8V = Full

  • 12.4V = ~75%

  • 12.2V = ~50%

  • 12.0V = ~25%

  • 11.8V or less = Dead

You can also test under load to check battery health.


14. How long can a lead acid battery sit unused?

A lead-acid battery can sit unused for 3–6 months, but it will self-discharge.

For storage:

  • Recharge every 1–3 months

  • Use a maintenance (float) charger to keep it healthy

  • Store in a cool, dry place

AGM and GEL batteries last longer in storage than flooded ones.


15. How can I tell if my 12V battery is healthy?

Check the following:

✔ Voltage Test

  • 12.6V–12.8V resting = healthy

  • Below 12.4V = losing capacity

✔ Load Test

A healthy battery maintains above 9.6V under load.

✔ Charging Test

Excessive heat or rising voltage can indicate internal failure.


16. Should I replace my battery if it only has 12 volts?

12.0V means the battery is at 25% state of charge.
Recharge it first and retest:

  • If voltage returns to 12.6–12.8V → still good

  • If it drops quickly after charging → battery is failing

Only replace if it cannot hold charge.


17. Is 14.7 volts too high on a battery?

14.7V is normal for charging certain types of lead-acid batteries (especially AGM).
However:

  • Going above 15V can cause overheating and water loss in flooded batteries.
    Always use a charger that matches your battery type.


18. Does it hurt a battery to be left on a trickle charger all the time?

Yes and no.

❌ Harmful

A non-smart trickle charger can overcharge and damage the battery.

✔ Safe

A smart float charger that maintains 13.5–13.8V is safe for long-term connection and is recommended for stored vehicles and backup systems.


19. Do I need a special charger for a sealed lead acid battery?

Yes.
SLA, AGM, and GEL batteries require a smart charger that:

  • Limits voltage

  • Controls current

  • Automatically switches to float mode

  • Prevents overcharging

Never use a manual automotive charger on sealed batteries.


20. What voltage is 50% of a lead acid battery?

A 12V lead-acid battery at 50% charge reads:

  • 12.2V (resting voltage)

This number is widely used in battery monitoring charts.


21. What voltage is a 12V battery considered dead?

A 12V battery is considered dead when it falls to:

  • 11.8V – 11.9V (resting)

At this point, sulfation increases rapidly, and the battery must be recharged immediately.


22. What should a good 12V battery read on a multimeter?

A healthy fully charged 12V battery should read:

  • 12.6V – 12.8V (resting)

If the reading is significantly below this, the battery needs to be charged or may be failing.


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OUTPUT VOLTAGE    42V
OUTPUT CURRENT   2A
OUTPUT POWER      84W

Features
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MODEL NO.                FY14610000D
OUTPUT VOLTAGE     14.6V
OUTPUT CURRENT     6.5A
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MODEL NO.                FY36010000
OUTPUT VOLTAGE     36V
OUTPUT CURRENT    10A
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MODEL NO.                FY3602000
OUTPUT VOLTAGE     36V
OUTPUT CURRENT    2A
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Features
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  • Plastic or metal case optional
  • Cooling by free air convection
  • regulated output with low ripple noise
  • 4 hours full load aging test
  • Modified and customized design are accepted
  • Certification:UL,ETL,CUL,GS,CE,UKCA,SAA,KC,PSE,CB,FCC,EMC,RoHS,REACH
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